Microstructure and mechanical properties of Al10SiMg fabricated by pulsed laser powder bed fusion

A series of high-density Al10SiMg specimens were fabricated using a custom built pulsed laser powder bed fusion unit operating with a pulsed-laser source. The fabricated components were analyzed using optical microscopy, computerized tomography (CT), scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) mapping, and X-ray diffraction (XRD). A significantly refined cellular microstructure was observed, where Al cell diameter refinement upto ~210 nm was obtained throughout the component. Age hardening T6 treatment was also performed to investigate the heat treatment response of this fine microstructure. The mechanical properties in the as-built condition were assessed by microhardness testing (136 HV) and compressive tests (true compressive yield strength of 380 MPa and true ultimate compressive strength of 485 MPa). On the other hand, the mechanical responses of T6 specimens displayed strength reduction while demonstrating enhanced ductility.